Mucon Iris Diaphragm Valve (IDV) utilizes a concentrically closing fabric or rubber diaphragm to accurately control the flow of powders and granular material.
Ideal for “trickle-feed” applications and shutting off against a flow of material.
Features:
++ Viton Coated Terylene is ok for 200ºC.
Select most appropriate material using the diaphragm selection guide.
Diaphragm selection guide
The diagram shows the ideal way in which a Mucon Iris Diaphragm Valve should be installed. If the recommendations are followed, a prolonged diaphragm life will result. The AD, JS & K series of valves have lever slots, which allow the control levers to move through 180°. Accordingly, installation requires a combination of through bolts and set screws to be used. If there is any misalignment of the ductwork connected to the valve, this can cause the lever slot to open or close. With a serious misalignment, the valve body will be under stress, which could lead to rapid wear taking place and the failure of certain components. All valves are fitted with a label indicating the directions of material flow.
The use of a liner with a Mucon Iris Diaphragm Valve installation may enhance the operation and capability of the valve typically by –
Liners can be used on their own or with an adaptor.
1) Use As A Hygienic or Protective LinerBy inserting a liner through the diaphragm of the Mucon Iris Valve, you can isolate the valve components such as the body, clamp ring and diaphragm from the flow of potentially harmful or dangerous powders.
Typical Applications include:
2) Liners to Assist Diaphragm Opening
Where a fabric diaphragm is specified, it is always necessary to have a certain weight of material acting downwards to make it open fully. If the material has a tendency to bridge, often the diaphragm will only partially open.
If a flanged liner is hung through the valve (1) with weights of stainless steel sewn in the hem of the liner (2), this will assist in opening. (See illustration)
Liners also reduce the effort required to operate valves
Various powdered materials exert differing pressures on a diaphragm. Normally a Mucon Iris Diaphragm Valve is easily operated, but on occasions some free flowing products exert a high static load on a valve and the control lever becomes difficult to operate. This is due largely to two things:
Both of these problems can be eliminated by the use of a liner.
3) Liners to Combat Diaphragm WearThe length of life of a diaphragm is not easily quantified because of the many variables involved such as:
In our experience the life of a diaphragm can vary between a few months and many years. Where the life can be measured in months it is often beneficial to consider the use of a liner.
The most frequently used liner material for combating abrasion is LINATEX rubber. This is a natural rubber with a better resistance to abrasion than steel. Where this is used it is important that a fabric diaphragm is used in the valve.
For in-line applications a double flange liner can be used.
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